ABB motor CPU contorl Oil heating SY-6Γ￠450mm x 1350mm Six-Roll Calender Production Line

1. Introduction of Product

2. Quick Detail:
This Calendar line is able to produce a wide range of PVC film and sheet products for different applications. The line is composed of φ450×1350mm roller “Γ” type 6-roll Calendar, 150 planetary extruder, and together with up-stream and down-stream auxiliary equipment.
 

SY450—6Г1350 Six roll plastic calendar machine

      Main technical specification:

Roller size:                       φ450x1350 mm

Roller type:                        Г type

Output method:                  Upside output, feed roll and peel off roll at same side

Transmission direction:      Customized

           Roller line speed:               3.5～35 M/Min

           Roller distance:                     0～40mm

Max product thickness:         0.08～0.80mm

Max product width:             1000mm

Main motor power:                 4×30kw(2#,3#,4#,5#roll)

                                                          2×22kw(1#,6#roll)

          Oil heating power:                6x40kw

Oil pump power 5.5KW for each.

Hot oil pump use Changzhou Wujin

     Host machine safe protection:Host machine frame installed emergency stop button in front and back, button cover use stainless steel

3. Description

Technical specification

 ⑴ 1#,2#,3#,4# rolls are alloy chilled cast iron roller, roller use centrifugal casting, alloy chilled layer equally, roller surface hardness reach HS68-72；1#, 2#,3#,4# rolls are all circum drill roll,5#,6# roll are all forged steel drill roller, roll surface after heating treatment, roller surface hardness reach HRC55. Roller surface full indicator movement less than±0.005mm(After calendar install and test)

⑵ 1#,2#,3#,4# roll surface chroming treatment, grinding and polishing treatment. Chrome thickness≥0.10MM,surface roughness Ra0.20,5#,6# roll surface roughness Ra0.05(Mirror surface)

⑶ Roller use individual transmission type, universal coupling drive

⑷ Drive motor use frequency converter motor and control system, 2#,3#,4#,5# roll drive power 30kw for each. 1#,6# roll drive power 22kw each.

⑸ Bearing for roll is high temperature resistance, high precision roller bearing(Beijing bearing company,D grade precision),adopt thin oil circulating lubrication method,use multitubular cooler cooling lubrication, protect lubrication oil under best working condition. In addition bearing base have better cavity, can sufficient lubricate roller bearing, extend bearing lifetime. Sealing material between bearing base and roll use Teflon including graphite, lifetime of sealing is long, and small friction power loss for main machine, sufficient save power consume. Also connection between lubrication oil pipe and bearing base use soft metal pipe, easy for customer to replace roller.

⑹ Main machine use high precision, small gap reduction box transmission, this is especially for plastic calendar machine, according to national standard ZBJ19004-88 produced. Gear precision is grade 6 gear grinding , material of gear is high quality alloy steel. Gear box transmit smooth and steady ,low noise〔less than 80 db〕,high precision. Universal coupling drive, max line speed of roll is 30 m/ minute. Reduction box is double shaft method, easy for return of material when power off.

⑺  Frame and base treated by several times heat treatment and machining process, ensure the precise requirement. Frame and beam covered with stainless steel.

⑻ Roll use oil heating, after reach working temperature ,the temperature difference less than±1 degree, it have attached hot oil type rotating join(Made in Shanghai Hu min),stainless steel soft metal pipe.

⑼ 1# ,2#,3#,4# , 6# roll equipped with left and right electrical auto distance adjust and electrical parts thermal protection, can adjust the distance of roll both side or separately, easy for adjust sheet thickness. Adjust motor equipped with hand wheel, customer can open roll by manual when power off.

⑽ 5# roll have manual crossing device,max distance adjust 20mm

⑾ Stop gauge device use manual adjust width, material made by copper

⑿ Output roll with stick roll device, pneumatic tight, equipped with cooling water joint.

4. Applications:
Fix(Six) Roll Calender is Applicated in producing high grade rigid transparent PVC sheet, colorful PVC 
sheet, flexible PVC sheet,such as food package,medicine package and other uptake plastic container.

5. Specifications:

Electrical part instruction: Knob adjust, CPU control

  (1) Frequency ABB brand.

⑵ F     (2) requency motor all use ABB motor.

  (3) Electrical parts: CPU all use SIEMENS

  (4)Speed adjust:Speed adjust: Machine linkage control and host machine control, auxiliary machine control, and host machine, auxiliary machine individual control.

6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller bearing which can bear high temperature. Sealing type is labyrinth.
b. The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending device, the nip adjustment speed can be adjusted, the electric parts has PLC control.
 
7. Service:
 
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
 
8. Option
This sysytem is  composed of five-rollers calender, multiple-roller lead device and auxiliary cooling machine
 
 
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
   (1) The mechanical Parts: 12 months
   (2) The electrical Parts: 6 months
5. Installations and Commissioning
   (1) Up to date commissioning has been made before shipment
   (2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the 
   installation and commissioning of the equipment if the customer requests.
  Customers pay the charge of our technicians.
   (1) Round-trip Airplane Ticket
   (2) Charges of transportation, accommodation and communication
   (3) The allowance for the technicians is USD 80 per day for one person.
   (4) An interpreter is needed.
6. Spare parts:
   Spare parts for one year are needed for the customers, and we suggest that customers should buy the      spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.